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Wed Jan 17, 2024

Top Air Shower manufacturers

Top Air Shower manufacturers

Air Shower is a self contained well built factory assembled and designed to deliver a spray of moving air from nozzles transported and virtually can be installed at any site. Absolute filter-fan module provide positive pressurization and filtration down to 99.97% efficiency on 0.3 micron. The Clean Air inside the Shower will support a very high degree of sterility and clean air condition.The system is supplied with optionally aluminium grated floor located approximately 6 inches above datum level. Duct air chassis are installed within the walls of the units. While the system is in operation, both doors will get automatically locked. In case of power failure or an emergency, the doors get unlocked.Air Shower is constructed of Mild Steel Powder coated / Stainless Steel 304 grade. Provided with two aluminium framed acrylic / glass door with automatic locking device. Statically/dynamically balanced, blower draws the air through pre-filters and throws it through HEPA filter into the chamber. Suitable to work on 220V, 1 phase 50 Hz, AC supply.


Air shower for clean room 

Accumax India design,fabricate and install air shower for clean room personnel. These clean room air showers are especially used in different kinds of industries including pharmaceutical industries and animal facilities; where they act as entry systems that decontaminate personnel before entering into clean environment. Our engineering team carefully designs and configures an air shower that meets your specific working conditions. Tunnel and conveyor type units are also constructed for carts, equipment and cargo etc.

 

We in-house construct Air Shower machine; therefore, we offer our customers facility to order according to their specific requirements. Our Clean room air showers are available in different design configurations and material of construction. Our air shower prices are competitive, quality is unmatched and each unit is covered with excellent warranty terms.

 

Air showers are one of most demanding arrangements in most of the industries; where, removing fine particles attached to persons and products is mandatory. Such industries are: animal facilities, pharmaceutical, chemical research lab, electronics and semi-conductor, optical and aerospace etc.


 

Air Shower System

Air showers operate similarly to automated car wash pressure washer systems, utilizing multiple steps throughout the decontamination process.Below are the following Air Shower cleanroom specifications process details the operational aspects of a cleanroom air shower
1. The worker passes through the entry door and a sensor activates interlock magnets, which locks the air shower and cleanroom doors.
2. Numerous adjustable nozzles blow high-velocity streams of Class 100 filtered air onto the worker.
3. The high-velocity air creates a flapping effect on clothing which produces a scrubbing action, removing particulates from cleanroom garments.
4. In order to make sure all particulates are removed, workers raise their arms and rotate in place.
5. Indicator lights signal the end of the cleaning cycle, and the cleanroom door opens.
 
Moreover, it takes four to eight seconds of cleaning time and another two to four seconds for the air shower to purge contaminated air before the worker can exit. Computerized microprocessor controls the cleaning and wait times associated with the air shower decontamination process.
 

Cleanroom Air Shower Tunnels Prevent Contamination between Cleanrooms

Cleanroom air showers can be integrated to create self-cleaning air shower tunnels for environments where two or more cleanrooms are being utilized. Cleanroom air shower tunnels successfully remove particles as personnel and products travel between cleanrooms, significantly reducing the risk of contamination between work areas that have different ISO ratings. Up to five Cleanroom Air Showers can be combined based on your requirements.
 
Air Shower Design considerations 

Modular Clean Room Air Shower designs and configurations accommodate specific requirements for industry, as well as the number of personnel using the cleanroom. Modular cleanroom entry systems also simplify shipping and assembly.
 
Utilizing a 90-degree design, users enter on one side and exit to the right or left at a 90-degree angle. This allows the Air Shower, with nozzles on two opposing walls cleans workers with ease.This configuration has fewer air nozzles than the straight-through design and requires the worker to turn 360 degrees to make sure that they’ve been thoroughly cleansed. Other designs may have double doors or even three doors for entry and exit. Configurations include cart/parts-cleaning air showers, which are used for carts, conveyors, pallets and continuous-part operation. Low-profile air showers accommodate facilities with ceilings less than 96 inches. ADA air showers are sized so a wheelchair can turn around in the air shower.

 

Accumax India offers many different standard and custom sizes and shapes of air showers for cleanrooms. Many of the standard varieties for personnel passage include straight through showers, 90-degree turn showers, and many lengths of tunnel-style air showers. These can also be designed according to the site conditions. We supply many other equipment like Biosafety cabinets, Fume Hood, Pass Box, etc.
 
The number of persons that need to enter your cleanroom in each amount of time will have a major impact on the size of the air shower and filtration system that is required. Designs range from single batch systems where one person uses the shower at a time, to tunnel systems for larger groups to pass through quickly.Air Shower Tunnels are becoming more common because of the amount of cycle time needed for a shift change.

 

Doors 

Like air locks, air showers have entrance and exit doors that cannot be opened at the same time. Workers enter one side and exit on the opposite side. When one door opens, the other door’s magnet energizes, preventing it from opening. During the cleaning cycle, both doors are locked to prevent anyone entering or leaving before the cycle is completed.

 

Materials

High-quality air shower shells are constructed of steel and painted with a strong, durable cleanroom-compatible finish. For some medical, pharmaceutical, or extremely wet environments, stainless steel construction is ideal.

Some manufacturers offer economy units made of laminated particleboard. However, this option has major weaknesses, including temperature and humidity fluctuations that can cause delamination. The materials are also easy to damage and susceptible to joint loosening. Any of these conditions may generate particulate or biological contamination.


Air shower Specifications

1 Dimensions WxDxH :  900x1000x2000 mm (Inner Area)
WxDxH: 1400x1075x2150 mm (Outer Area) Or Customized
2 MOC Galvanized Iron Powder Coated / Stainless Steel 304
3 Blower Assembly

Dynamically And Statically Balanced Motors And Blowers

 

4 Motor Make Eyaani
5 Nozzles Made Of Stainless Steel Rotating And Adjustable Fixed Either Side Of Wall And Top Ceiling Velocity 70 Meters/Sec
6 Blower CFM 25-30 Meters/Sec
7 Face Velocity 20-22 Meters/Sec (3937-4330 FPM)
8 Air Flow 20-22 Meters/Sec (3937-4330 FPM)
9 Class 10000
10 Interlocking of Doors Interlocking Facility Of Doors, One Door Lock Automatically When Other Is Opened With Electromagnetic Lock, With Timer Setting
11 Flooring Aluminium Checker Sheet Anti Skid Or Stainless Steel
12 Door Frame Made Of Stainless Steel / Galvanized Iron Powder Coated Interlocking Facility, Half Toughened Glass
13 Hingle, handle Make Harrison/Godrej Or Equivalent
14 Light LED
15 Prefilter Washable Prefilter Down To 10 Microns, Particulate At An Efficiency Of 90% Duly Tested
16 Hepa Filters With 0.3 Microns Particulate Of 99.978% Efficiency And DOP Tested, Frame Of Aluminium, Microfiber Glass Media Epoxy Sealed, Non Washable
17 Operations Automatic Actuation Operation And Adjustable Timer Trough Microprocessor Based Controller
18 Noise Level Less Than 75 Db
19 Safety Emergency Switch In Chamber
20 Electric Supply Work On 220v AC 1 Phase Or 3 Phase (To Specify)

 


Inner Size: (W X D X H)

  • 900 x 1000 x 2000mm (2 Persons)
  • 900 x 1500 x 2000mm (3 Persons)
  • 900 x 2000 x 2000mm (4 Persons)
  • 900 x 2500 x 2000mm (5 Persons)
  • 900 x 3000 x 2000mm (6 Persons)
  • 900 x 3500 x 2000mm (7 Persons)
  • 900 x 4000 x 2000mm (8 Persons)
  • 900 x 4500 x 2000mm (9 Persons)
  • 900 x 5000 x 2000mm (10 Persons)
  •  

Features

Interlocking Doors Prevent Unnecessary Contamination Inflow And Thereby Prevent Cross-Contamination Of The Clean Room And The Air Shower. A Power Failure Safety Feature Automatically Releases The Doors In The Event Of A Power Failure To For Operator Safety. LED Lighting Built Fitted Into The Ceiling. In Addition, An Emergency Stop Button Is Fitted In Air Shower Chamber Which Releases The Door Lock For Exiting.

Leading clean room air shower manufacturer in India and all over the world

Accumax India is a leading clean room Air Shower manufacturers in India and all over the world.Get clean room air shower price from Accumax India.We are a renowned company which is known for high quality air showers and also after sales services.

Air Shower in Pharmaceutical industry

The aim of setting up air shower system is to control the risk of spreading contaminants in the cleanroom environment by removing particulate matter on the personnel by throwing class 100 airflow. The air shower chamber throws high velocity HEPA filtered air through jet nozzles which removes particulate matter (includes solid and liquid particles suspend in air and some of them are hazardous in nature). The contaminated air is again filtered and re-circulated. With-in seconds, the person entering into air shower comes out entirely clean i.e. free from harmful dust. Electronics and Pharmaceutical productions are some of areas where air showers are extensively used.
Accumax India is an ISO and CE certified Air Shower manufacturers in India. We have in house facility of design, construction and installation of air shower entry systems for laboratories, clean rooms and manufacturing areas etc. These systems are carefully constructed at our factory, tested at various parameters then dispatched to the client's site. Our Air Shower units are designed with corrosion resistant materials (Stainless steel or powder coated MS), fitted with easy to use controls and safety arrangements; filters are easily replaceable whenever needed.