Top Air Shower manufacturers in India

Air Shower is a self contained well built factory assembled and designed to deliver a spray of moving air from nozzles transported and virtually can be installed at any site. Absolute filter-fan module provide positive pressurization and filtration down to 99.97% efficiency on 0.3 micron. The Clean Air inside the Shower will support a very high degree of sterility and clean air condition.The system is supplied with optionally aluminium grated floor located approximately 6 inches above datum level. Duct air chassis are installed within the walls of the units. While the system is in running condition, both doors will get automatically locked. In case of power failure or an emergency, the doors get unlocked.Air Shower is constructed of Mild Steel Powder coated / Stainless Steel 304 grade. Provided with two aluminium framed acrylic / glass door with automatic locking device. Statically/dynamically balanced, blower draws the air through pre-filters and throws it through HEPA filter into the chamber. Suitable to work on 220V, 1 phase 50 Hz, AC supply.

Air shower for clean room

Accumax India design,fabricate and install air shower for clean room personnel. These clean room air showers are especially used in different kinds of industries including pharmaceutical industries and animal facilities; where they act as entry systems that decontaminate personnel before entering into clean environment. Our engineering team carefully designs and configures an air shower that meets your specific working conditions. Tunnel and conveyor type units are also constructed for carts, equipment and cargo etc.

We in-house construct Air Shower machine; therefore, we offer our clients facility to order according to their specific requirements. Our Clean room air showers are available in different design configurations and material of construction. Our air shower prices are competitive, quality is superb and each unit is covered with excellent warranty terms.

In most sectors, air showers are among the most difficult setups since it's important to remove tiny particles that are linked to people and goods. These sectors include those in the pharmaceutical, chemical research, animal facilities, electronics and semi-conductor, optical, and aerospace industries, among others.

Air Shower System

Air showers work similarly to automated car wash pressure washer systems, utilizing multiple steps throughout the decontamination process.Below are the following Air Shower cleanroom specifications process details the operational aspects of a cleanroom air shower.

1. The worker passes through the entry door and a sensor activates interlock magnets, which locks the Air Shower and Cleanroom Doors.

2. Several adjustable nozzles blow high-velocity streams of Class 100 filtered air onto the worker.

3. Particulates are removed from cleanroom clothing by the scrubbing action caused by the high-velocity air's flapping effect on clothing.

4. In order to make sure all particulates are eliminated, workers lift their arms and rotate in place.

5. Indicator lights shows the end of the cleaning cycle, and the cleanroom door opens.

Besides, it takes four to eight seconds of cleaning time and another two to four seconds for the air shower to purge contaminated air before the worker can exit. Computerized microprocessor controls the cleaning and wait time associated with the air shower decontamination process.

Cleanroom Air Shower Tunnels prevent Contamination between Cleanrooms

Cleanroom air showers can be integrated to create self-cleaning air shower tunnels for environments where two or more cleanrooms are being utilized. Cleanroom air shower tunnels successfully remove particles as personnel and products travel between cleanrooms, remarkably reducing the risk of contamination between work areas that have different ISO ratings. Up to five Cleanroom Air Showers can be combined based on your requirements.

Air Shower Design considerations

Modular Clean Room Air Shower designs and configurations accommodate specific requirements for industry, as well as the number of personnel using the cleanroom. Modular cleanroom entry systems also simplify shipping and assembly.

Utilizing a 90-degree design, users enter on one side and exit to the right or left at a 90-degree angle. This allows the Air Shower, with nozzles on two opposing walls cleans workers with ease.This configuration has fewer air nozzles than the straight-through design and requires the worker to turn 360 degrees to make sure that they’ve been thoroughly cleansed. Other designs may have double doors or even three doors for entry and exit. Configurations include cart/parts-cleaning air showers, which are used for carts, conveyors, pallets and continuous-part operation. Low-profile air showers accommodate facilities with ceilings less than 96 inches. ADA air showers are sized so a wheelchair can turn around in the air shower.

Accumax India provides a variety of standard and custom dimensions and configurations of air showers suitable for cleanrooms. Some of the typical designs for personnel entry consist of straight-through showers, 90-degree turn showers, and various lengths of tunnel-style air showers. Additionally, these can be tailored to fit the specific site requirements. We supply many other equipment like Biosafety cabinets, Fume Hood, Pass Box, etc.

The number of persons that need to enter your cleanroom in each amount of time will have a major impact on the size of the air shower and filtration system that is required. Designs range from single batch systems where one person uses the shower at a time, to tunnel systems for larger groups to pass through quickly.Air Shower Tunnels have become more common because of the amount of cycle time needed for a shift change.

Doors

Like air locks, air showers have entrance and exit doors that cannot be opened at the same time. Workers enter one side and exit on the opposite side. When one door opens, the other door’s magnet energizes, preventing it from opening. During the cleaning cycle, both doors are locked to prevent anyone entering or leaving before the cycle is completed.

Materials

Superior air shower shells are made of steel and coated with a robust, long-lasting finish that is suitable for use in cleanrooms. The stainless steel construction is perfect for certain pharmaceutical, medical, or severely moist settings.

Some manufacturers offer economy units made of laminated particleboard. However, this option has major weaknesses, including temperature and humidity fluctuations that can cause delamination. The materials are also easy to damage and susceptible to joint loosening. Any of these conditions may generate particulate or biological contamination.

Air shower Specifications

1	Dimensions	WxDxH : 900x1000x2000 mm (Inner Area) WxDxH: 1400x1075x2150 mm (Outer Area) Or Customized
2	MOC	Galvanized Iron Powder Coated / Stainless Steel 304
3	Blower Assembly	Dynamically And Statically Balanced Motors And Blowers
4	Motor	Make Eyaani
5	Nozzles	Made Of Stainless Steel Rotating And Adjustable Fixed Either Side Of Wall And Top Ceiling Velocity 70 Meters/Sec
6	Blower CFM	25-30 Meters/Sec
7	Face Velocity	20-22 Meters/Sec (3937-4330 FPM)
8	Air Flow	20-22 Meters/Sec (3937-4330 FPM)
9	Class	10000
10	Interlocking of Doors	Interlocking Facility Of Doors, One Door Lock Automatically When Other Is Opened With Electromagnetic Lock, With Timer Setting
11	Flooring	Aluminium Checker Sheet Anti Skid Or Stainless Steel
12	Door	Frame Made Of Stainless Steel / Galvanized Iron Powder Coated Interlocking Facility, Half Toughened Glass
13	Hinge, handle	Make Harrison/Godrej Or Equivalent
14	Light	LED
15	Prefilter	Washable Prefilter Down To 10 Microns, Particulate At An Efficiency Of 90% Duly Tested
16	Hepa Filters	With 0.3 Microns Particulate Of 99.978% Efficiency And DOP Tested, Frame Of Aluminium, Microfiber Glass Media Epoxy Sealed, Non Washable
17	Operations	Automatic Actuation Operation And Adjustable Timer Trough Microprocessor Based Controller
18	Noise Level	Less Than 75 Db
19	Safety	Emergency Switch In Chamber
20	Electric Supply	Work On 220v AC 1 Phase Or 3 Phase (To Specify)

Inner Size: (W X D X H)

900 x 1000 x 2000mm (2 Persons)
900 x 1500 x 2000mm (3 Persons)
900 x 2000 x 2000mm (4 Persons)
900 x 2500 x 2000mm (5 Persons)
900 x 3000 x 2000mm (6 Persons)
900 x 3500 x 2000mm (7 Persons)
900 x 4000 x 2000mm (8 Persons)
900 x 4500 x 2000mm (9 Persons)
900 x 5000 x 2000mm (10 Persons)

Features of Air Shower

Interlocking Doors Prevent Unnecessary Contamination Inflow And Thereby Prevent Cross-Contamination Of The Clean Room And The Air Shower. A Power Failure Safety Feature Automatically Releases The Doors In The Event Of A Power Failure To For Operator Safety. LED Lighting Built Fitted Into The Ceiling. In Addition, An Emergency Stop Button Is Fitted In Air Shower Chamber Which Releases The Door Lock For Exiting.

Top Air Shower manufacturers in India and all over the world

Accumax India is a leading clean room Air Shower manufacturers in India and all over the world.Get clean room air shower price from Accumax India.We are a renowned company which is known for high quality air showers and also after sales services.

Air Shower in Pharmaceutical industry

The aim of setting up air shower system is to control the risk of spreading contaminants in the cleanroom environment by removing particulate matter on the personnel by throwing class 100 airflow. The air shower chamber throws high velocity HEPA filtered air through jet nozzles which removes particulate matter (includes solid and liquid particles suspend in air and some of them are hazardous in nature). The contaminated air is again filtered and re-circulated. With-in seconds, the person entering into air shower comes out entirely clean i.e. free from harmful dust.Air showers are widely employed in industries such as electronics and pharmaceutical manufacturing.
Accumax India is an ISO and CE certified Air Shower manufacturers in India. We offer in-house capabilities for designing, building, and installing air shower entrance systems for manufacturing spaces, clean rooms, and laboratories, among other applications.These systems are meticulously built in our facility, tested at various parameters, and then shipped to the customer's location. Our Air Shower units are designed with corrosion resistant materials (Stainless steel or powder coated MS), fitted with easy to use controls and safety arrangements; filters are easily replaceable whenever needed.

Cost considerations:

Energy efficiency and operating expenses
It costs money to run an air shower because you have to pay for energy and replenish the filter. However, a lot of the most recent models use a lot less energy. I've heard of businesses that switched to more modern air shower versions and saw a 30% reduction in their energy costs.

Long-term advantages and return on investment
Air showers can save money over time by lowering contamination and enhancing product quality, even though the initial expense may make you cringe. It's similar to purchasing a high-quality vacuum cleaner: while it may cost more up front, it will save you time and effort over time and keep your house cleaner.

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