Air Shower Clean Room
Modular cleanroom Air Showers are enclosed chambers placed at the entry and exit points of a cleanroom or other controlled environment. Using high-velocity jets of air and HEPA or ULPA air filter systems, Cleanroom Air Showers remove loose contaminants from people and products before they enter the cleanroom, reducing or eliminating product defects for increased yields.
Cleanrooms are required to adhere to strict regulatory guidelines to prevent contamination. Coveralls and other protective gear are used to prevent outside contaminants from entering a cleanroom, but that isn’t always enough. Contaminants are easily spread by people and objects and a simple spec of lint or debris could cause issues in some cleanroom environments.Thus, cleanroom air showers have become a vital component in maintaining the cleanliness of cleanrooms and other clean-critical environments.
Air shower Specifications
|WxDxH : 900x1000x2000 mm (Inner Area)
WxDxH: 1400x1075x2150 mm (Outer Area) Or Customized
|Galvanized Iron Powder Coated / Stainless Steel 304
Dynamically And Statically Balanced Motors And Blowers
|Made Of Stainless Steel Rotating And Adjustable Fixed Either Side Of Wall And Top Ceiling Velocity 70 Meters/Sec
|20-22 Meters/Sec (3937-4330 FPM)
|20-22 Meters/Sec (3937-4330 FPM)
|Interlocking of Doors
|Interlocking Facility Of Doors, One Door Lock Automatically When Other Is Opened With Electromagnetic Lock, With Timer Setting
|Aluminium Checker Sheet Anti Skid Or Stainless Steel
|Frame Made Of Stainless Steel / Galvanized Iron Powder Coated Interlocking Facility, Half Toughened Glass
|Make Harrison/Godrej Or Equivalent
|Washable Prefilter Down To 10 Microns, Particulate At An Efficiency Of 90% Duly Tested
|With 0.3 Microns Particulate Of 99.978% Efficiency And DOP Tested, Frame Of Aluminium, Microfiber Glass Media Epoxy Sealed, Non Washable
|Automatic Actuation Operation And Adjustable Timer Trough Microprocessor Based Controller
|Less Than 75 Db
|Emergency Switch In Chamber
|Work On 220v AC 1 Phase Or 3 Phase (To Specify)
Inner Size: (W X D X H)
- 900 x 1000 x 2000mm (2 Persons)
- 900 x 1500 x 2000mm (3 Persons)
- 900 x 2000 x 2000mm (4 Persons)
- 900 x 2500 x 2000mm (5 Persons)
- 900 x 3000 x 2000mm (6 Persons)
- 900 x 3500 x 2000mm (7 Persons)
- 900 x 4000 x 2000mm (8 Persons)
- 900 x 4500 x 2000mm (9 Persons)
- 900 x 5000 x 2000mm (10 Persons)
Interlocking Doors Prevent Unnecessary Contamination Inflow And Thereby Prevent Cross-Contamination Of The Clean Room And The Air Shower. A Power Failure Safety Feature Automatically Releases The Doors In The Event Of A Power Failure To For Operator Safety. LED Lighting Built Fitted Into The Ceiling. In Addition, An Emergency Stop Button Is Fitted In Air Shower Chamber Which Releases The Door Lock For Exiting.
How Do Clean Room Air Showers Work?
Our standard Cleanroom Air Showers are self-contained air recirculation systems that are specially designed for installation at clean room entry points. These phone booth-like cleanroom entry systems use high-velocity air to decontaminate personnel, equipment, and supplies as they make their way into the cleanroom.
As workers enter the air shower, the entry door closes and powerful jets of HEPA Filtered air blow over the worker from a number of adjustable, precisely-placed nozzles. These high velocity air streams blast contaminants large and small from the worker’s cleanroom garments. Once the cycle is complete, the exit door of the self-cleaning air shower opens, and the worker moves on into the cleanroom itself.
Typical cycle completion for our cleanroom air showers is just 20 seconds. Microprocessor controls allow for fast and easy on-site adjustment of cycle times and other critical functions.
Air Shower Design considerations
Modular Clean Room Air Shower designs and configurations accommodate specific requirements for industry, as well as the number of personnel using the cleanroom. Modular cleanroom entry systems also simplify shipping and assembly.
Utilizing a 90-degree design, users enter on one side and exit to the right or left at a 90-degree angle. This allows the Air Shower, with nozzles on two opposing walls cleans workers with ease. In This configuration there are fewer air nozzles than the straight-through design and requires the worker to turn 360 degrees to make sure that they’ve been thoroughly cleansed. Other designs may have double doors or even three doors for entry and exit. Configurations include cart/parts-cleaning air showers, which are used for carts, conveyors, pallets and continuous-part operation. Low-profile air showers accommodate facilities with ceilings less than 96 inches. ADA air showers are sized so a wheelchair can turn around in the air shower.
Accumax India offers many different standard and custom sizes and shapes of air showers for cleanrooms. Many of the standard varieties for personnel passage include straight through showers, 90-degree turn showers, and many lengths of tunnel-style air showers. These can also be designed according to the site conditions. We supply many other products like biosafety cabinets, fume hood, pass box, etc.
The number of persons that need to enter your cleanroom in each amount of time will have a major effect on the size of the air shower and filtration system that is required. Designs range from single batch systems where one person uses the shower at a time, to tunnel systems for larger groups to pass through quickly.Air Shower Tunnels are becoming more common because of the amount of cycle time needed for a shift change.
Cleanroom Air Shower Tunnels Prevent Contamination Between Cleanrooms
Cleanroom Air Showers can be combined to create self-cleaning air shower tunnels for environments where two or more cleanrooms are being utilized. Cleanroom air shower tunnels effectively remove particles as personnel and products travel between cleanrooms, significantly reducing the risk of contamination between work areas that have different ISO ratings. Up to five cleanroom air showers can be combined based on your requirements.
Buy Customised Air Showers
We in-house construct air shower; therefore, we offer our customers facility to order according to their specific requirements.Accumax India manufacturers Air Shower Tunnel,Industrial Air Shower,Portable Air Shower etc. Our air shower are available in different design configurations and material of construction. Our air shower prices are competitive, quality is unmatched and each unit is covered with excellent warranty terms.
Air Shower installation
Before installing your air showers make sure to get the complete specifications of the air shower that you are planning to install. You will need to work with a partner that provides ongoing support to their customers so that you are not stranded when something goes wrong with the air shower installation. Regular service is also required to ensure that your air showers are operating at an optimum level. The filtration system needs to be cleaned on a regular basis to sustain the best performance of your industrial air shower. Ongoing maintenance is therefore of paramount importance. Identify a highly professional and well-established partner for your air shower installation so that they do not disappear from the scene after they have installed your air showers.
Contact Us for Air Showers for Cleanrooms
Maintaining contaminant levels is critical, which is why you need a Modular Cleanroom shower that is reliable and effective. Not all Industrial air showers are the same, and not all air showers perform the same in every situation.
Only Accumax India air showers combine high-quality, all-metal construction with high performance, custom options and versatile configurations. Accumax India design advantage makes these cleanroom air showers easy to install and maintain.As a leading Air Shower manufacturers deliver maximum efficiency and value for your cleanroom or other controlled environment.
Frequently Asked Questions
1. What material is Air Shower?
Accumax India manufacture Air Showers constructed of Stainless Steel.
2. What is the size of an Air Shower?
The standard size of an Air Shower is 900x1000x2000 mm (Inner Area) and 1400x1075x2150 mm (Outer Area)
3. What is the cycle of an Air Shower?
This is one of the important aspect of an Air Shower effectiveness.Studies suggested that 20-30 seconds of Air Shower is effective to remove contimantion
4.What is the nozzle velocity of an air shower?
To specify the most effective air shower, look for one that produces nozzle velocities of 7,800 feet per minute (fpm) and circulates 1,900 cubic feet per minute (cfm) of air. Velocity is measured at the nozzle, and cleaning effectiveness deteriorates as distance from the nozzle increases.
5.What are the different types of air showers?
Common geometries or types of air showers include: cart, single door, straight, tunnel, L-shaped, S-shaped, U-shaped and three-door air showers.
6. What are the advantages of integrating cleanroom air showers in controlled environments/ facilities?
Installation of Accumax India cleanroom air showers enables seamless entry/exit of personnel in and out of the controlled environment. The “scrubbing” effect of the high-velocity air showers on particulate matters or surface contaminants allows mitigation of potential cross-contamination; thereby increasing cleanroom and process integrity.
7. Can Accumax India cleanroom air showers measure the differential pressure across filter?
Standard models of Air Shower are not designed with a device to measure and display differential pressure across filter. Upon client request, Accumax India can customize cleanroom air showers to have add-on magnahelic gauges to display differential pressure value across filters.
8.How are Accumax India cleanroom air showers shipped?
Depending on customer's request and dimensions of ordered air shower, Air Shower can be shipped in assembled, module or unassembled form.
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