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Sat Oct 16, 2021

Air shower price in India

Air Shower manufacturers in India

Air Showers are a self contained air recirculation system designed to deliver a spray of moving air from nozzles transported and virtually can be installed at any site. Absolute filter-fan module provide positive pressurization and filtration down to 99.97% efficiency on 0.3 micron. The Clean Air  inside the Shower will support a very high degree of sterility and clean air condition.The system is supplied with optionally aluminium grated floor located approximately 6 inches above datum level. Duct air chassis are installed within the walls of the units. While the system is in operation, both doors will get automatically locked. In case there is a power failure or an emergency, the doors get unlocked. Construction is of Mild Steel Powder coated / Stainless Steel 304 grade. Provided with two aluminium framed acrylic / glass door with automatic locking device. Statically/dynamically balanced, blower draws the air through pre-filters and throws it through HEPA filter into the chamber. Suitable to work on 220V, 1 phase 50 Hz, AC supply


Air Shower Clean Room 

Our cleanroom air showers help you maintain a dust-proof and contamination-proof area inside. We suggest that you keep the air showers just before the entrance to your production area or research and testing centre.We are a prominent Air Shower manufacturers with our products in demand across industries by small and big players.

 

                                                          Air Shower-manufacturers


Air Shower working 

Air showers operate similarly to automated car wash pressure washer systems, utilizing multiple steps throughout the decontamination process.Below are the following Air Shower cleanroom specifications process details the operational aspects of a cleanroom air shower
1. The worker passes through the entry door and a sensor activates interlock magnets, which lock the air shower and cleanroom doors.
2. Numerous adjustable nozzles blow high-velocity streams of Class 100 filtered air onto the worker.
3. The high-velocity air creates a flapping effect on clothing which produces a scrubbing action, removing particulates from cleanroom garments.
4. To make sure all particulates are removed, workers raise their arms and rotate in place.
5. Indicator lights signal the end of the cleaning cycle, and the cleanroom door opens.
 
Moreover,it takes four to eight seconds of cleaning time and another two to four seconds for the air shower to purge contaminated air before the worker can exit. Computerized microprocessors control the cleaning and wait times associated with the air shower decontamination process.

Cleanroom Air Shower Tunnels prevent Contamination between Cleanrooms

Cleanroom air showers can be integrated to create self-cleaning air shower tunnels for environments where two or more cleanrooms are being utilized. Cleanroom air shower tunnels successfully remove particles as personnel and products travel between cleanrooms,remarkably reducing the risk of contamination between work areas that have different ISO ratings. Up to five Cleanroom Air Showers can be combined based on your requirements.

Air Shower Design considerations 

Modular Clean Room Air Shower designs and configurations accommodate specific requirements for industry, as well as the number of personnel using the cleanroom. Modular cleanroom entry systems also simplify shipping and assembly.
 
Utilizing a 90-degree design, users enter on one side and exit to the right or left at a 90-degree angle. This allows the Air Shower, with nozzles on two opposing walls cleans workers with ease. In This configuration there are fewer air nozzles than the straight-through design and requires the worker to turn 360 degrees to make sure that they’ve been thoroughly cleansed. Other designs may have double doors or even three doors for entry and exit. Configurations include cart/parts-cleaning air showers, which are used for carts, conveyors, pallets and continuous-part operation. Low-profile air showers accommodate facilities with ceilings less than 96 inches. ADA air showers are sized so a wheelchair can turn around in the air shower.

 

Accumax India offers many different standard and custom sizes and shapes of air showers for cleanrooms. Many of the standard varieties for personnel passage include straight through showers, 90-degree turn showers, and many lengths of tunnel-type air showers. These can also be designed according to the site conditions. We supply many other products like Biosafety Cabinets, Fume Hood, Pass Box, Dispensing Booth, Dedusting Tunnel, Crossover Bench etc.
 
The number of persons that need to enter your cleanroom in each amount of time will have a major effect on the size of the air shower and filtration system that is required. Designs range from single batch systems where one person uses the shower at a time, to tunnel systems for larger groups to pass through quickly.Air Shower Tunnels are becoming more common because of the amount of cycle time needed for a shift change.


Doors 

Like air locks, air showers have entrance and exit doors that cannot be opened at the same time. Workers enter one side and exit on the opposite side. When one door opens, the other door’s magnet energizes, preventing it from opening. During the cleaning cycle, both doors are locked to prevent anyone entering or leaving before the cycle is completed.


Materials

High-quality air shower shells are constructed of steel and painted with a strong, durable cleanroom-compatible finish. For some medical, pharmaceutical, or extremely wet environments, stainless steel construction is perfect.

Some manufacturers offer economy units made of laminated particleboard. However, this option has major weaknesses, including temperature and humidity fluctuations that can cause delamination. The materials are also easy to damage and susceptible to joint loosening. Any of these conditions may generate particulate or biological contamination.


Air shower for clean room 

Accumax India design,fabricate and install air shower for clean room personnel. These clean room air showers are mostly used in different kinds of industries including pharmaceutical industries and animal facilities; where they act as entry systems that decontaminate personnel before entering into clean environment. Our engineering team carefully designs and configures an air shower that meet client's specific working conditions. Tunnel and conveyor type units are also constructed for carts, equipment and cargo etc.

 

We in-house construct Air Shower machine; thus, we offer our clients facility to order according to their specific requirements. Our Clean room air showers are available in different design configurations and material of construction.Accumax India Air Shower prices are competitive, quality is unmatched and each unit is covered with excellent warranty terms.

 

Air showers are one of most demanding equipment in most of the industries; where, removing fine particles attached to person and product is mandatory. Such industries are: animal facilities, pharmaceutical, chemical research lab, electronics and semi-conductor, optical and aerospace etc.


Modular Cleanroom Air Showers
Accumax India modular cleanroom air showers are made from durable, heavy gauge painted steel construction and feature high-velocity air filter systems for fast, efficient cleaning. Modular features for cleanroom air showers include:

  • Magnetic interlocks secure the entry and exit points.
  • LED lighting provides increased visibility in low-light environments.
  • Standard-size HEPA filters and prefilters are installed for zero-leak, negative pressure reliability seals.
  • Microprocessor-controlled cycle times and touchscreen controls that make our air showers easy to operate.
  • If maintenance is needed, the inspection panels provide fast and easy service access.

Air shower Specifications
1 Dimensions WxDxH :  900x1000x2000 mm (Inner Area)
WxDxH: 1400x1075x2150 mm (Outer Area) Or Customized
2 MOC Galvanized Iron Powder Coated / Stainless Steel 304
3 Blower Assembly

Dynamically And Statically Balanced Motors And Blowers

 

4 Motor Make Eyaani
5 Nozzles Made Of Stainless Steel Rotating And Adjustable Fixed Either Side Of Wall And Top Ceiling Velocity 70 Meters/Sec
6 Blower CFM 25-30 Meters/Sec
7 Face Velocity 20-22 Meters/Sec (3937-4330 FPM)
8 Air Flow 20-22 Meters/Sec (3937-4330 FPM)
9 Class 10000
10 Interlocking of Doors Interlocking Facility Of Doors, One Door Lock Automatically When Other Is Opened With Electromagnetic Lock, With Timer Setting
11 Flooring Aluminium Checker Sheet Anti Skid Or Stainless Steel
12 Door Frame Made Of Stainless Steel / Galvanized Iron Powder Coated Interlocking Facility, Half Toughened Glass
13 Hingle, handle Make Harrison/Godrej Or Equivalent
14 Light LED
15 Prefilter Washable Prefilter Down To 10 Microns, Particulate At An Efficiency Of 90% Duly Tested
16 Hepa Filters With 0.3 Microns Particulate Of 99.978% Efficiency And DOP Tested, Frame Of Aluminium, Microfiber Glass Media Epoxy Sealed, Non Washable
17 Operations Automatic Actuation Operation And Adjustable Timer Trough Microprocessor Based Controller
18 Noise Level Less Than 75 Db
19 Safety Emergency Switch In Chamber
20 Electric Supply Work On 220v AC 1 Phase Or 3 Phase (To Specify)

 


Inner Size: (W X D X H)

  • 900 x 1000 x 2000mm (2 Persons)
  • 900 x 1500 x 2000mm (3 Persons)
  • 900 x 2000 x 2000mm (4 Persons)
  • 900 x 2500 x 2000mm (5 Persons)
  • 900 x 3000 x 2000mm (6 Persons)
  • 900 x 3500 x 2000mm (7 Persons)
  • 900 x 4000 x 2000mm (8 Persons)
  • 900 x 4500 x 2000mm (9 Persons)
  • 900 x 5000 x 2000mm (10 Persons)

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A well known clean room air shower manufacturer in India and all over the world

Accumax India is a renowned clean room Air Shower manufacturers in India and all over the world.Get clean room air shower price from Accumax India.We are a renowned company which is known for high quality air showers and also after sales services.


Who uses air showers?

While an air shower may not always be compulsory, certain industries require strict sanitary environments. In order to preserve the required cleanliness level, anything entering the cleanroom must be free of particles.During the production of semiconductors, for example, the highly sensitive integrated circuits (ICs or chips) are simply compromised by airborne contaminants.While several process are completed using machinery, personnel still play a vital role in IC production and have the potential to corrupt the chips’ integrity.


Pharmaceutical companies are responsible for cleanliness standards due to their role in developing and producing drugs and medications. While working with lab animals, for example, Air Showers limit allergens from leaving the controlled space.If products are compromised during manufacturing, consumer health could be adversely affected.


Various other industries also utilize cleanrooms and require specialized regulations. Biotech companies utilize aseptic cleanrooms when researching biomolecular and cellular processes for developing new technology. High-precision optical equipment must be contaminant-free during the production of complex optoelectronic devices. Medical facilities perform specialized surgical procedures such as stem-cell transplants and gene therapy in cleanrooms; it is critical that doctors are decontaminated before entering the clean environment.
 
Openings are the most unprotected areas of a cleanroom.A Pass-Through reduces foot traffic which is a large contributor to contamination; however, personnel are still required to use doors to enter and exit the controlled environment.By adding Air Showers to “re-enforce” these openings, you increase the likelihood of successful performance of your applications.See more about Accumax India cleanroom Air Showers Tunnels, with different configuration choices to fit your facility and workflow.

Air Shower in Pharmaceutical industry

The idea of setting up air shower system is to control the risk of spreading contaminants in the cleanroom environment by removing particulate matter on the personnel by throwing class 100 airflow. The Air Shower machine throws high velocity HEPA filtered air through jet nozzles which removes particulate matter (includes solid and liquid particles suspend in air and some of them are hazardous in nature). The contaminated air is again filtered and re-circulated. With-in seconds, the person entering into air shower comes out entirely clean i.e. free from harmful dust. Electronics and Pharmaceutical productions are some of areas where air showers are widely used.
Accumax India is a renowned ISO and CE certified Air Shower manufacturers in India. We have in house facility of design, construction and installation of air shower entry systems for laboratories, clean rooms and manufacturing areas etc. These systems are thoroughly constructed at our factory, tested at various parameters then dispatched to the client's site. Our air shower cabinets are designed with corrosion resistant materials (Stainless steel or powder coated MS), fitted with easy to use controls and safety arrangements; filters are easily replaceable whenever needed.

Air Shower-manufacturers

 


Applications

Air Showers have different type of applications. Clean Room Air Shower is used in pharma production, clean room ,micro- electronic fabrications and production units,Semi-conductor production lines, basic and applied science research laboratories,to detect the acidity or alkalinity of the solution.

 

Benefits of Decontamination Air Showers

Air Showers are key to maintaining a controlled and contaminant-free cleanroom environment.At Accumax India, we manufacture top-of-the-line cleanroom air showers engineered to perform at the highest industrial standards. Air showers provide many benefits for industrial cleanrooms, including:

  • Air showers prevent contamination that could affect the quality of products and equipment
  • Modular cleanroom air showers help reduce the need for cleanroom maintenance due to lower contamination load
  • Our air showers are energy efficient
  • Air showers limit particle buildup, which improves the life of HEPA and ULPA filters
  • Air showers provide cost-effective contamination control technology

 

Testing

As a renowned Air Shower manufacturers,We conduct rigorous test for all of our Air Showers. The testing goes on in many phases to check out possible loopholes in functioning and technology framework.The testing phase also involves complying with the certifications for safety and OHS as per the needs of the industry.As a renowned  Air shower supplier We also conduct customer needs and industry-specific certifications that help you in providing a fool proof and cleaner room in the area.

Air Shower Efficiency Testing

Accumax India is renowned in the industry to validate the efficiency of our air showers using the body box test, a method pioneered by Accumax India .

 

  • New clean room garments without laundry processing, which have residual particulate contamination from manufacturing in a non-clean room environment, are used.
  • The operator gowns up (in a jumpsuit, booties, gloves, mask and hood), and enters a specially sealed enclosure (the body box). This enclosure is equipped with vertical laminar flow.
  • The operator performs a series of standardized physical movements in order to induce the generation of particles in the body box, for a specific duration.
  • A particle counter connected to the base of the body box measures particle count levels. This count is the baseline level.
  • The operator gowns up using another garment from the same batch.
  • The operator enters into the Air Shower (device under test), for a shower cycle.
  • The operator exits the air shower and proceeds into the body box. In the body box the operator performs the same series of standardized physical movements in order to induce the generation of particles in the body box, for a specific duration
  • Particle count levels are measured, and compared against the baseline. The overall effectiveness of the air shower under test and shower cycle is calculated. Shower cleaning efficacy at various particle sizes is also characterized.
  • The test is repeated multiple times, to put together sufficient data and eliminate any bias. Exposure Time In Air Shower (SEC) Exposure Time In Air Shower (SEC)

 

Air Shower installation

Before installing your air showers make sure to get the complete specifications of the air shower that you are planning to install. You will need to work with a partner that provides long term support to their customers so that you are not stranded when something goes wrong with the air shower installation. Frequent service is also required to ensure that your air showers are operating at an optimum level. The filtration system needs to be cleaned on a regular basis to sustain the best performance of your Industrial Air Shower.Ongoing maintenance is therefore of paramount importance. Identify a highly professional and well-established partner for your air shower installation so that they do not disappear from the scene after they have installed your air showers.

 

Get Clean Room Air Shower price 

Accumax India offers Air Shower at a fair price and excellent warranty terms.We cover both Indian and internation market.Contact us to get a quote.


Frequently Asked Questions

1.What is the process of air shower?

Air showers are specialized enclosed antechambers that are installed as entryways of cleanrooms and other controlled environments to reduce particle contamination. Air showers utilize high-pressure, HEPA- or ULPA-filtered air to remove dust, fibrous lint and other contaminants from personnel or object surfaces.

 

2. What material is Air Shower?

Accumax India manufacture Air Showers constructed of Stainless Steel.

 

3. What is the size of an Air Shower?

 The standard size of an Air Shower is 900x1000x2000 mm (Inner Area) and 1400x1075x2150 mm (Outer Area)

 

4. What is the cycle of an Air Shower?

This is one of the most crucial aspect of an Air Shower effectiveness.Studies suggested that 20-30 seconds of Air Shower is effective to remove contimantion 

 

5.What is the nozzle velocity of an air shower?

To specify the most effecient air shower, look for one that produces nozzle velocities of 7,800 feet per minute (fpm) and circulates 1,900 cubic feet per minute (cfm) of air. Velocity is measured at the nozzle, and cleaning effectiveness deteriorates as distance from the nozzle increases.

 

6.What are the different types of air showers?

Common geometries or types of air showers include: cart, single door, straight, tunnel, L-shaped, S-shaped, U-shaped and three-door air showers.

 

7. What are the advantages of integrating cleanroom air showers in controlled environments/ facilities?

Installation of Accumax India Cleanroom Air Showers enables seamless entry/exit of personnel in and out of the controlled environment. The “scrubbing” effect of the high-velocity air showers on particulate matters or surface contaminants allows mitigation of potential cross-contamination; thereby increasing cleanroom and process integrity.
 
8. Can Accumax India cleanroom air showers measure the differential pressure across filter?
Standard models of Air Shower are not designed with a device to measure and display differential pressure across filter. Upon customer's request, Accumax India can customize cleanroom air showers to have add-on magnahelic gauges to display differential pressure value across filters.
 

9.How are Accumax India cleanroom air showers shipped?

Depending on client's request and dimensions of ordered air shower, Air Shower can be shipped in assembled, module or unassembled form.

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