Sat Apr 23, 2022

Air Shower manufacturers in Chennai

Air shower manufacturers in Chennai

Accumax India is a top-notch Air Shower manufacturers in Chennai.Air Shower for clean room works as partial clean equipment installed at the partition between the clean room and non-clean rooms to shower the personnel or material before entering the clean area. The Air Shower Unit helps to remove dust effectively and maintains the normal working status. All our Clean room Air Showers are assembled and tested directly in the factory and supplied after proper quality testing. These units are completely microprocessor controlled self contained unit and equipped with air filtration systems, blowers, motors, controls, inter locking doors, lighting and electrical panel. In addition to offering air showers in a variety of sizes and packaging, we can create custom designs to fit your unique requirements.An air shower unit is a self-contained chamber that can be erected almost anywhere and is intended to spray moving air from nozzles that are transportable.

Air Shower Unit is a self contained chamber designed to deliver a spray of moving air from nozzles transported and virtually can be installed at any site. Absolute filter-fan module provide positive pressurization and filtration down to 99.97% efficiency on 0.3 micron. The Clean Air inside the Shower will support a very high degree of sterility and clean air condition.The system is supplied with optionally aluminium grated floor located approximately 6 inches above datum level. Duct air chassis are installed within the walls of the units. While the system is in operation, both the doors will be automatically locked. In case of power failure or an emergency, the doors get unlocked. Construction is of Mild Steel Powder coated / Stainless Steel 304 grade. Provided with two aluminium framed acrylic / glass door with automatic locking device. Statically/dynamically balanced, blower draws the air through pre-filters and throws it through HEPA filter into the chamber. Suitable to work on 220V, 1 phase 50 Hz, AC supply

Air shower Specifications

1	Dimensions	WxDxH : 900x1000x2000 mm (Inner Area) WxDxH: 1400x1075x2150 mm (Outer Area) Or Customized
2	MOC	Galvanized Iron Powder Coated / Stainless Steel 304
3	Blower Assembly	Dynamically And Statically Balanced Motors And Blowers
4	Motor	Make Eyaani
5	Nozzles	Made Of Stainless Steel Rotating And Adjustable Fixed Either Side Of Wall And Top Ceiling Velocity 70 Meters/Sec
6	Blower CFM	25-30 Meters/Sec
7	Face Velocity	20-22 Meters/Sec (3937-4330 FPM)
8	Air Flow	20-22 Meters/Sec (3937-4330 FPM)
9	Class	10000
10	Interlocking of Doors	Interlocking Facility Of Doors, One Door Lock Automatically When Other Is Opened With Electromagnetic Lock, With Timer Setting
11	Flooring	Aluminium Checker Sheet Anti Skid Or Stainless Steel
12	Door	Frame Made Of Stainless Steel / Galvanized Iron Powder Coated Interlocking Facility, Half Toughened Glass
13	Hingle, handle	Make Harrison/Godrej Or Equivalent
14	Light	LED
15	Prefilter	Washable Prefilter Down To 10 Microns, Particulate At An Efficiency Of 90% Duly Tested
16	Hepa Filters	With 0.3 Microns Particulate Of 99.978% Efficiency And DOP Tested, Frame Of Aluminium, Microfiber Glass Media Epoxy Sealed, Non Washable
17	Operations	Automatic Actuation Operation And Adjustable Timer Trough Microprocessor Based Controller
18	Noise Level	Less Than 75 Db
19	Safety	Emergency Switch In Chamber
20	Electric Supply	Work On 220v AC 1 Phase Or 3 Phase (To Specify)

Types of Cleanroom

Straight Entry Straight Exit
Straight Entry Right Exit
Straight Entry Left Exit
Straight Entry Right and Left Exit

Inner Size: (W X D X H)

900 x 1000 x 2000mm (2 Persons)
900 x 1500 x 2000mm (3 Persons)
900 x 2000 x 2000mm (4 Persons)
900 x 2500 x 2000mm (5 Persons)
900 x 3000 x 2000mm (6 Persons)
900 x 3500 x 2000mm (7 Persons)
900 x 4000 x 2000mm (8 Persons)
900 x 4500 x 2000mm (9 Persons)
900 x 5000 x 2000mm (10 Persons)

5 Types of Cleanrooms that use Air Showers

If you own and operate a cleanroom, you know that people are the single largest source of entering contaminants. Cleanrooms serve to limit potential contamination from reaching your work, but even constant filtration, garments, and gloves can only do so much — there will always be particles that make it through. These particles not only threaten your ability to reach your cleanroom classification, but could pose hazards to delicate work — from semiconductor manufacturing to defense system calibration, medical research, and more.

The next layer of defense for sensitive environment are air showers. Air showers are another step before entering the cleanroom that removes lingering particles, providing additional protection for your environment and the critical work you do. How do air showers work and what types of cleanrooms can benefit from air showers? Let’s answer these questions and more.

How Do Air Showers Work?

Concentrated bursts of air are used in air showers, which are chambers placed at a cleanroom's entrance or pass-through to a more secure area of a cleanroom, to keep particles out of personnel, carts, and supplies. They provide an extra degree of security for both people and goods traveling from a less secure location to one that is more safe.

To remove any particles that have landed on clothing or surfaces, concentrated, high-velocity, ultra-filtered air is used in air showers. After its function is complete, the exhaust system draws "dirty" air—which is full of the particles that have been removed—out of the chamber.
Air showers are a reasonably priced and efficient way to safeguard delicate work and minimize possible contaminants when used and installed properly.

5 Types of Cleanrooms That Use Air Showers

Air showers aren’t required in all types of cleanrooms, but various applications can benefit from the added step of particle removal. Industries that require strict cleanliness standards per their cleanroom classification have the most to gain including air showers in their cleanroom design.

Let’s look at 5 such applications that use air showers.

1. Air Showers in Medical Research Cleanrooms

Medical research and highly sensitive equipment used in that research can both be compromised by entering contaminants. To keep the environment as free of particles as possible and reach stringent ISO Class 5 or lower standards, these types of cleanrooms use air showers for researchers and doctors to “rinse off” before entering the controlled environment.

In some medical cleanroom applications, such as those working with bio-hazardous materials, infectious diseases, or toxic fumes, what’s inside the cleanroom may be more dangerous than the outside. In addition to negative pressurization to isolate internal contaminants, air showers may be placed within the cleanroom to remove particles from workers exiting the controlled environment as an added defence.

2. Pharmaceutical Cleanrooms

Pharmaceutical cleanrooms are trusted to develop, test, and produce life-saving drugs and compounds. Any contamination of their processes could negatively affect test results or consumer health. Pharmaceutical cleanrooms must meet high cleanliness standards, and frequently implement air showers to help reach them. The additional layer of protection ensures that personnel traveling from the ante chamber to the compounding room are not carrying potentially dangerous contaminants.

3. Air Showers in Aerospace Cleanrooms

Too many particles in an aerospace cleanroom can result in a compromised sensor or a malfunctioning piece of electrical equipment. On a small scale this may not seem like much, but when applied to a complex machine like aircraft or spacecraft, every piece of equipment must be in optimal condition to ensure worker safety and project results. These types of cleanrooms use large air showers at the entrance and exit of the cleanroom to remove particles from personnel, products, and parts to maintain a clean, contaminant-free environment.

4.Precision Manufacturing Cleanrooms

Not all manufacturing environments require stringent particle control, but the manufacturing of highly sensitive products, such as radar systems, sensors, and computer hardware must be completed in a controlled space, often a cleanroom. Defence cleanrooms, for example, often employ air showers because the potential for excess particles can threaten the development of complex parts and equipment, weapons, and security systems.

5.Air Showers in Microelectronics and Semiconductor Cleanrooms

Semiconductor cleanrooms and cleanrooms that manufacture, handle microelectronics have some of the most strict requirements for particle control. Typically ISO Class 5 and lower, these types of cleanrooms rely on many layers of protection, including air showers, to reduce the potential of contaminating particles entering the cleanroom environment. Highly sensitive integrated circuits are easily compromised by particles carried in on personnel. Adding air showers to semiconductor cleanroom design can help prevent the corruption of these valuable materials.

Air Showers and Cleanroom Design

Air showers can range in size and configuration depending on the needs of the type of cleanroom, layout of the facility, and cleanroom design. They are usually placed at the entrance to the facility, but some applications may require air showers at multiple entry points or at both the entrance and exit of the cleanroom.

They contain a motor that powers directed, filtered, concentrated air out of many blowers to remove particulate matter from the personnel or objects within the shower’s walls. Particles and air is directed towards vents and wall plenums through a closed-loop exhaust system.

Also, different facilities may require non-standard sizes for air showers if they must accommodate large equipment or carts of supplies that must pass through to the controlled environment. In these cases, Air Shower Tunnels are used which can accommodate a larger number of personnel at once, as well as products and parts.

Features

Interlocking Doors prevent unnecessary Contamination inflow and thereby prevent Cross-Contamination of the Clean Room and the Air Shower. A Power Failure Safety Feature Automatically Releases The Doors In The Event Of A Power Failure To For Operator Safety. LED Lighting Built Fitted Into The Ceiling. In Addition, an Emergency Stop Button is Fitted in Air Shower Chamber which Releases the Door Lock For Exiting.

Design and Construction

Air Showers are designed in various configurations such as Entry exit type, L type entry exit, one way entry and two way exit type and tunnel and conveyor type etc. If you are unsure which air shower design is workable , our technical team will visit your premise and suggest you appropriate design structure.

Effectiveness-Power and capacity

The main elements influencing the effectiveness of an air shower are its power and capacity. The velocity of the nozzles—the speed at which air is propelled through them—affects the cleaning effectiveness. To effectively remove contaminants, high-velocity air is necessary; as more contaminants are eliminated, the cleaning power or speed increases. Conversely, the capacity of the system refers to the volume of air that is being circulated. A greater volume of air enables the filtration and recirculation system to purify and eliminate contaminants more efficiently.

To identify the most effective air shower, seek one that achieves nozzle velocities of 7,800 feet per minute (fpm) and maintains an airflow of 1,900 cubic feet per minute (cfm). The velocity is gauged at the nozzle, and the cleaning efficiency declines with increasing distance from the nozzle.

Therefore, air showers ought to feature a high quantity of air nozzles located as closely to the worker or product as possible. Ideally, these nozzles should be adjustable and removable to facilitate straightforward inspection of the high-pressure supply ducts.

Applications

Air Showers have different type of applications. Clean Room Air Shower is used in pharma production, clean room ,micro- electronic fabrications and production units,Semi-conductor production lines, basic and applied science research laboratories,to detect the acidity or alkalinity of the solution.

Cleanroom Air Shower Tunnels Prevent Contamination between Cleanrooms

Cleanroom air showers can be integrated to create self-cleaning air shower tunnels for environments where two or more cleanrooms are being utilized.Cleanroom air shower tunnels successfully remove particles as personnel and products travel between cleanrooms, importantly reducing the risk of contamination between work areas that have different ISO ratings. Up to five Cleanroom Air Showers can be combined based on your requirements.

Benefits of Decontamination Air Showers

Air Showers are key to maintaining a controlled and contaminant-free cleanroom environment.At Accumax India, we manufacture top-of-the-line cleanroom air showers engineered to perform at the highest industrial standards. Air showers provide many benefits for industrial cleanrooms, including:

• Air showers prevent contamination that could affect the quality of products and equipment

• Modular cleanroom air showers help reduce the need for cleanroom maintenance due to lower contamination load

• Our air showers are energy efficient

• Air showers limit particle buildup, which enhances the life of HEPA and ULPA filters

• Air showers provide cost-effective contamination control technology.

How Should an Air Shower Be Selected for Decontamination?

Before entering a clean workplace, gowned personnel are typically cleaned in decontamination air showers. But they're also employed to clear workers' bodies of particles when they leave dangerous jobsites and interact with the public. Additionally, when transferring from one workspace to another, an exit decontamination air shower can help avoid cross-contamination.

Buy Customised Air Showers

As a leading Air Shower manufacturers.We in-house construct air shower; therefore, we offer our customers facility to order according to their specific requirements.Accumax India manufacturers Air Shower Tunnel,Industrial Air Shower,Portable Air Shower etc.Accumax India Air Showers are available in different design configurations and material of construction. Our air shower prices are competitive, quality is unmatched and each unit is covered with outstanding warranty terms.

Market Cover

Accumax India is a renowned manufacturers, suppliers and exporters of high grade Clean Room Air Shower not only in India but all across the world. Our market cover includes:

International Market Cover

Saudi Arabia, Kuwait, Qatar, Oman, Iraq, Baharain, UAE, Malaysia.

Indian Market Cover

Maharashtra, Gujarat, Bangalore, Chennai, Coimbatore, Baddi, Rudrapur, Haridwar, Roorkee, Orrisa, Haryana, Manipur, Andhra Pradesh, Assam, Sikkim, Rajasthan, Meghalaya, Tripura, Tamil Nadu, Arunachal Pradesh, Karnataka, Bihar, Goa, Chhattisgarh, Mizoram, , Nagaland, Jharkhand, Jammu and Kashmir, Uttar Pradesh, West Bengal, Kerala, Punjab, Uttarakhand, Orissa, Madhya Pradesh, etc.

Get Air Shower Clean Room Price in India

Accumax India offers Air Shower at a fair price(cost) with excellent warranty terms in India,Asia and middle east countries.Accumax India is a trusted cleanroom Air Shower manufacturers and provide the industry’s best customization options. We design and manufacture a full line of standard and custom air showers, as well as Pass Box, Portable Clean Room and fan filter units, and more.

Frequently Asked Questions

1.What does an Air Shower do?

Air showers are specialized enclosed antechambers which are incorporated as entryways of cleanrooms and other controlled environments to reduce particle contamination. Air showers utilize high-pressure, HEPA- or ULPA-filtered air to remove dust, fibrous lint and other contaminants from personnel or object surfaces.

2.What is air shower design?

Air showers are designed to quickly and effectively remove particulate prior to entering cleanroom. The air shower selection criteria allow for high air-flow volume combined with high nozzle velocity, providing optimal operational power and force.

3.What are the components of an air shower?

An air shower's recirculating air filtration systems typically use two sets of filters. The first is a pre-filter for catching the bulk of contaminants. The second is a high-capacity, 99%-efficient HEPA filter. System blower units are usually mounted in the ceiling

4. What is the cycle of an Air Shower?

This is one of the important aspect of an Air Shower effectiveness.Studies suggested that 20-30 seconds of Air Shower is effective to remove contimantion.

5.What are the different types of air showers?

Common geometries or types of air showers include: cart, single door, straight, tunnel, L-shaped, S-shaped, U-shaped and three-door air showers.

6. What are the advantages of integrating cleanroom air showers in controlled environments/ facilities?

Installation of Accumax India cleanroom air showers enables seamless entry/exit of personnel in and out of the controlled environment. The “scrubbing” effect of the high-velocity air showers on particulate matters or surface contaminants allows mitigation of potential cross-contamination; thereby increasing cleanroom and process integrity.

7. Can Accumax India cleanroom air showers measure the differential pressure across filter?
Standard models of Air Shower are not designed with a device to measure and display differential pressure across filter. Upon client request, Accumax India can customize cleanroom air showers to have add-on magnahelic gauges to display differential pressure value across filters.

8.How long is the lifespan of air shower clean room?

The service life of the air shower usually depends on the raw materials used in the air shower and the working environment. At the same time, maintenance also determines the service life of the air shower.Generally, the service life of the humid environment is not as long as that of the dry environment. Proper maintenance can also prolong the service life of the air shower machine.

9.How to maintain air shower clean room daily?

After the Air Shower Machine is installed, do not move or rectify it at will. If you need to move the position of the air shower clean room, you need to re-measure and calibrate it to avoid the deformation of the door frame caused by the uneven ground and shorten the service life.

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