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Sat Apr 23, 2022

Air Shower manufacturers in chennai

Air shower manufacturers in Chennai

Accumax India is a renowned Air Shower manufacturers in Chennai.Air Shower for clean room works as partial clean equipment installed at the partition between the clean room and non-clean rooms to shower the personnel or material before entering the clean area. This Air Shower Unit helps to remove dust effectively and maintains the normal working status. All our Clean room Air Showers are assembled and tested directly in the factory and supplied after proper quality testing. These units are completely microprocessor controlled self contained unit and equipped with air filtration systems, blowers, motors, controls, inter locking doors, lighting and electrical panel. Although we offer air showers in varies sizes and packages, we also provide customized designs meeting your special needs.

 

Air Shower machine is a self contained chamber designed to deliver a spray of moving air from nozzles transported and virtually can be installed at any site. Absolute filter-fan module provide positive pressurization and filtration down to 99.97% efficiency on 0.3 micron. The Clean Air  inside the Shower will support a very high degree of sterility and clean air condition.The system is supplied with optionally aluminium grated floor located approximately 6 inches above datum level. Duct air chassis are installed within the walls of the units. While the system is in operation, both the doors will be automatically locked. In case of power failure or an emergency, the doors get unlocked. Construction is of Mild Steel Powder coated / Stainless Steel 304 grade. Provided with two aluminium framed acrylic / glass door with automatic locking device. Statically/dynamically balanced, blower draws the air through pre-filters and throws it through HEPA filter into the chamber. Suitable to work on 220V, 1 phase 50 Hz, AC supply

 

Air shower Specifications
1 Dimensions WxDxH :  900x1000x2000 mm (Inner Area)
WxDxH: 1400x1075x2150 mm (Outer Area) Or Customized
2 MOC Galvanized Iron Powder Coated / Stainless Steel 304
3 Blower Assembly

Dynamically And Statically Balanced Motors And Blowers

 

4 Motor Make Eyaani
5 Nozzles Made Of Stainless Steel Rotating And Adjustable Fixed Either Side Of Wall And Top Ceiling Velocity 70 Meters/Sec
6 Blower CFM 25-30 Meters/Sec
7 Face Velocity 20-22 Meters/Sec (3937-4330 FPM)
8 Air Flow 20-22 Meters/Sec (3937-4330 FPM)
9 Class 10000
10 Interlocking of Doors Interlocking Facility Of Doors, One Door Lock Automatically When Other Is Opened With Electromagnetic Lock, With Timer Setting
11 Flooring Aluminium Checker Sheet Anti Skid Or Stainless Steel
12 Door Frame Made Of Stainless Steel / Galvanized Iron Powder Coated Interlocking Facility, Half Toughened Glass
13 Hingle, handle Make Harrison/Godrej Or Equivalent
14 Light LED
15 Prefilter Washable Prefilter Down To 10 Microns, Particulate At An Efficiency Of 90% Duly Tested
16 Hepa Filters With 0.3 Microns Particulate Of 99.978% Efficiency And DOP Tested, Frame Of Aluminium, Microfiber Glass Media Epoxy Sealed, Non Washable
17 Operations Automatic Actuation Operation And Adjustable Timer Trough Microprocessor Based Controller
18 Noise Level Less Than 75 Db
19 Safety Emergency Switch In Chamber
20 Electric Supply Work On 220v AC 1 Phase Or 3 Phase (To Specify)

 

Types of Cleanroom

 

  • Straight Entry Straight Exit
  • Straight Entry Right Exit
  • Straight Entry Left Exit
  • Straight Entry Right and Left Exit

 

 

 Inner Size: (W X D X H)

 

  • 900 x 1000 x 2000mm (2 Persons)
  • 900 x 1500 x 2000mm (3 Persons)
  • 900 x 2000 x 2000mm (4 Persons)
  • 900 x 2500 x 2000mm (5 Persons)
  • 900 x 3000 x 2000mm (6 Persons)
  • 900 x 3500 x 2000mm (7 Persons)
  • 900 x 4000 x 2000mm (8 Persons)
  • 900 x 4500 x 2000mm (9 Persons)
  • 900 x 5000 x 2000mm (10 Persons)

 

5 Types of Cleanrooms that Use Air Showers

 

 
If you own and operate a cleanroom, you know that people are the single largest source of entering contaminants. Cleanrooms serve to limit potential contamination from reaching your work, but even constant filtration, garments, and gloves can only do so much — there will always be particles that make it through. These particles not only threaten your ability to reach your cleanroom classification, but could pose hazards to delicate work — from semiconductor manufacturing to defense system calibration, medical research, and more.
 
The next layer of defense for sensitive environments are air showers. Air showers are another step before entering the cleanroom that removes lingering particles, providing additional protection for your environment and the critical work you do. How do air showers work and what types of cleanrooms can benefit from air showers? Let’s answer these questions and more.
 

How Do Air Showers Work?

Air showers are chambers installed at the entrance of a cleanroom or pass-through to a more secure part of a cleanroom that use concentrated bursts of air to remove particles from entering workers, carts, and supplies. They are an added layer of protection for people and products moving from a less secure to a more secure area.
 
Air used in air shower is concentrated, high-velocity, and ultra-filtered to dislodge any particles that have settled on garments or surfaces. Once it has served its purpose, “dirty” air, full of the removed particles, is pulled out of the chamber through the exhaust system.
When appropriately installed and utilized, air showers are an effective means of reducing potential contaminants and protecting sensitive work at a relatively low cost.
 
5 Types of Cleanrooms That Use Air Showers
Air showers aren’t required in all types of cleanrooms, but various applications can benefit from the added step of particle removal. Industries that require strict cleanliness standards per their cleanroom classification have the most to gain including air showers in their cleanroom design. 
 
Let’s look at 5 such applications that use air showers.
 
1. Air Showers in Medical Research Cleanrooms
Medical research and highly sensitive equipment used in that research can both be compromised by entering contaminants. To keep the environment as free of particles as possible and reach stringent ISO Class 5 or lower standards, these types of cleanrooms use air showers for researchers and doctors to “rinse off” before entering the controlled environment. 
In some medical cleanroom applications, such as those working with bio-hazardous materials, infectious diseases, or toxic fumes, what’s inside the cleanroom may be more dangerous than the outside. In addition to negative pressurization to isolate internal contaminants, air showers may be placed within the cleanroom to remove particles from workers exiting the controlled environment as an added defence.
 
2. Pharmaceutical Cleanrooms
Pharmaceutical cleanrooms are trusted to develop, test, and produce life-saving drugs and compounds. Any contamination of their processes could negatively affect test results or consumer health. Pharmaceutical cleanrooms must meet high cleanliness standards, and frequently implement air showers to help reach them. The additional layer of protection ensures that personnel traveling from the ante chamber to the compounding room are not carrying potentially dangerous contaminants.
 
3. Air Showers in Aerospace Cleanrooms
Too many particles in an aerospace cleanroom can result in a compromised sensor or a malfunctioning piece of electrical equipment. On a small scale this may not seem like much, but when applied to a complex machine like aircraft or spacecraft, every piece of equipment must be in optimal condition to ensure worker safety and project results. These types of cleanrooms use large air showers at the entrance and exit of the cleanroom to remove particles from personnel, products, and parts to maintain a clean, contaminant-free environment.
 
4.Precision Manufacturing Cleanrooms
Not all manufacturing environments require stringent particle control, but the manufacturing of highly sensitive products, such as radar systems, sensors, and computer hardware must be completed in a controlled space, often a cleanroom. Defence cleanrooms, for example, often employ air showers because the potential for excess particles can threaten the development of complex parts and equipment, weapons, and security systems.
 
5.Air Showers in Microelectronics and Semiconductor Cleanrooms
Semiconductor cleanrooms and cleanrooms that manufacture, handle microelectronics have some of the most strict requirements for particle control. Typically ISO Class 5 and lower, these types of cleanrooms rely on many layers of protection, including air showers, to reduce the potential of contaminating particles entering the cleanroom environment. Highly sensitive integrated circuits are easily compromised by particles carried in on personnel. Adding air showers to semiconductor cleanroom design can help prevent the corruption of these valuable materials. 
 
Air Showers and Cleanroom Design
Air showers can range in size and configuration depending on the needs of the type of cleanroom, layout of the facility, and cleanroom design. They are most commonly placed at the entrance to the facility, but some applications may require air showers at multiple entry points or at both the entrance and exit of the cleanroom. 
They contain a motor that powers directed, filtered, concentrated air out of many blowers to remove particulate matter from the personnel or objects within the shower’s walls. Particles and air is directed towards vents and wall plenums through a closed-loop exhaust system. 
Also, different facilities may require non-standard sizes for air showers if they must accommodate large equipment or carts of supplies that must pass through to the controlled environment. In these cases, air tunnels are used which can accommodate a larger number of personnel at once, as well as products and parts.
 

Features

Interlocking Doors Prevent Unnecessary Contamination Inflow And Thereby Prevent Cross-Contamination Of The Clean Room And The Air Shower. A Power Failure Safety Feature Automatically Releases The Doors In The Event Of A Power Failure To For Operator Safety. LED Lighting Built Fitted Into The Ceiling. In Addition, An Emergency Stop Button Is Fitted In Air Shower Chamber Which Releases The Door Lock For Exiting.

Design and Construction

Air Showers are designed in various configurations such as Entry exit type, L type entry exit, one way entry and two way exit type and tunnel and conveyor type etc. If you are unsure which air shower design is workable , our technical team will visit your premise and suggest you appropriate design structure.

Effectiveness-Power and capacity

Power and capacity are the significant influences on the effectiveness of an air shower. Cleaning power is determined by nozzle velocity: the speed at which air is pushed through the nozzles. It takes high-velocity air to remove contaminants; the higher the velocity or cleaning force, the more contaminants are removed. Conversely, capacity is the volume of air circulated in the system. More air volume means faster cleaning and removal of contamination through the filtration and recirculation system.
 
To specify the most efficient air shower, look for one that produces nozzle velocities of 7,800 feet per minute (fpm) and circulates 1,900 cubic feet per minute (cfm) of air. Velocity is measured at the nozzle, and cleaning effectiveness degenerates as distance from the nozzle increases.
 
Thus, air showers should have a high number of air nozzles positioned as close to the worker or product as possible. Ideally these nozzles should be able to be positioned and removed to allow for easy inspection of the high-pressure supply ducts

Applications

Air Showers have different type of applications. Clean Room Air Shower is used in pharma production, clean room ,micro- electronic fabrications and production units,Semi-conductor production lines, basic and applied science research laboratories,to detect the acidity or alkalinity of the solution.

Air Shower in Pharmaceutical industry

The purpose of setting up air shower system is to control the risk of spreading contaminants in the cleanroom environment by removing particulate matter on the personnel by throwing class 100 airflow. The air shower machine throws high velocity HEPA filtered air through jet nozzles which removes particulate matter (includes solid and liquid particles suspend in air and some of them are hazardous in nature). The contaminated air is again filtered and re-circulated. With-in seconds, the person entering into air shower comes out entirely cleans i.e. free from harmful dust. Electronics and Pharmaceutical productions are some of areas where air showers are widely used.
Accumax India is a top ISO and CE certified Air Shower manufacturers in India. We have in house facility of design, construction and installation of air shower entry systems for laboratories, clean rooms and manufacturing areas etc. These systems are carefully constructed at our factory, tested at various parameters then dispatched to the client's site. Our air shower cabinets are designed with corrosion resistant materials (Stainless steel or powder coated MS), fitted with easy to use controls and safety arrangements; filters are easily replaceable whenever needed.


Cleanroom Air Shower Tunnels Prevent Contamination between Cleanrooms

Cleanroom air showers can be integrated to create self-cleaning air shower tunnels for environments where two or more cleanrooms are being utilized.Cleanroom air shower tunnels successfully remove particles as personnel and products travel between cleanrooms, importantly reducing the risk of contamination between work areas that have different ISO ratings. Up to five Cleanroom Air Showers can be combined based on your requirements.

Benefits of Decontamination Air Showers

Air Showers are key to maintaining a controlled and contaminant-free cleanroom environment.At Accumax India, we manufacture top-of-the-line cleanroom air showers engineered to perform at the highest industrial standards. Air showers provide many benefits for industrial cleanrooms, including:
Air showers prevent contamination that could affect the quality of products and equipment
Modular cleanroom air showers help reduce the need for cleanroom maintenance due to lower contamination load
Our air showers are energy efficient
Air showers limit particle buildup, which enhances the life of HEPA and ULPA filters
Air showers provide cost-effective contamination control technology.

How to Select an Air Shower for Decontamination Purposes?

Decontamination air showers are generally used for cleaning gowned personnel before entering a clean environment. However, they are also used to remove particulates from workers as they leave hazardous work areas and mingle with the general public. Further, an exit decontamination air shower can prevent cross-contamination when moving from one workspace to another.

Buy Customised Air Showers

As a leading Air Shower manufacturers.We in-house construct air shower; therefore, we offer our customers facility to order according to their specific requirements.Accumax India manufacturers Air Shower Tunnel,Industrial Air Shower,Portable Air Shower etc.Accumax India Air Showers are available in different design configurations and material of construction. Our air shower prices are competitive, quality is unmatched and each unit is covered with excellent warranty terms.


Air Shower installation

Before installing your air showers make sure to get the complete specifications of the air shower that you are planning to install. You are required to work with a partner that provides ongoing support to their customers so that you are not stranded when something goes wrong with the air shower installation. Timely service is also required to ensure that your air showers are operating at an optimum level. The filtration system needs to be cleaned on a regular basis to sustain the best performance of your industrial air shower. Ongoing maintenance is therefore of paramount importance. Identify a highly professional and well-established partner for your air shower installation so that they do not disappear from the scene after they have installed your air showers.

Market Cover

Accumax India is a renowned manufacturers, suppliers and exporters of high grade Clean Room Air Shower not only in India but all across the world. Our market cover includes:

International Market Cover

Saudi Arabia, Kuwait, Qatar, Oman, Iraq, Baharain, UAE, Malaysia.

Indian Market Cover

Maharashtra, Gujarat, Bangalore, Chennai, Coimbatore, Baddi, Rudrapur, Haridwar, Roorkee, Orrisa, Haryana, Manipur, Andhra Pradesh, Assam, Sikkim, Rajasthan, Meghalaya, Tripura, Tamil Nadu, Arunachal Pradesh, Karnataka, Bihar, Goa, Chhattisgarh, Mizoram, , Nagaland, Jharkhand, Jammu and Kashmir, Uttar Pradesh, West Bengal, Kerala, Punjab, Uttarakhand, Orissa, Madhya Pradesh, etc.

Get Air Shower Clean Room Price in India 

Accumax India offers Air Shower at a fair price(cost) with excellent warranty terms in India,Asia and middle east countries.Accumax India is a trusted cleanroom Air Shower manufacturers and provide the industry’s best customization options. We design and manufacture a full line of standard and custom air showers, as well as Pass Box, Portable Clean Room and fan filter units, and more. 


Frequently Asked Questions

 

1.What does an Air Shower do?

Air showers are specialized enclosed antechambers which are incorporated as entryways of cleanrooms and other controlled environments to reduce particle contamination. Air showers utilize high-pressure, HEPA- or ULPA-filtered air to remove dust, fibrous lint and other contaminants from personnel or object surfaces.

 

2.What is air shower design?

Air showers are designed to quickly and effectively remove particulate prior to entering cleanroom. The air shower selection criteria allow for high air-flow volume combined with high nozzle velocity, providing optimal operational power and force.

 

3.What are the components of an air shower?

An air shower's recirculating air filtration systems typically use two sets of filters. The first is a pre-filter for catching the bulk of contaminants. The second is a high-capacity, 99%-efficient HEPA filter. System blower units are usually mounted in the ceiling

 

4. What is the cycle of an Air Shower?

This is one of the important aspect of an Air Shower effectiveness.Studies suggested that 20-30 seconds of Air Shower is effective to remove contimantion.

 

5.What are the different types of air showers?

Common geometries or types of air showers include: cart, single door, straight, tunnel, L-shaped, S-shaped, U-shaped and three-door air showers.

 

6. What are the advantages of integrating cleanroom air showers in controlled environments/ facilities?

Installation of Accumax India cleanroom air showers enables seamless entry/exit of personnel in and out of the controlled environment. The “scrubbing” effect of the high-velocity air showers on particulate matters or surface contaminants allows mitigation of potential cross-contamination; thereby increasing cleanroom and process integrity.
 
7. Can Accumax India cleanroom air showers measure the differential pressure across filter?
Standard models of Air Shower are not designed with a device to measure and display differential pressure across filter. Upon client request, Accumax India can customize cleanroom air showers to have add-on magnahelic gauges to display differential pressure value across filters.
 
8.How long is the lifespan of air shower clean room?
The service life of the air shower usually depends on the raw materials used in the air shower and the working environment. At the same time, maintenance also determines the service life of the air shower.Generally, the service life of the humid environment is not as long as that of the dry environment. Proper maintenance can also prolong the service life of the air shower machine.
 
9.How to maintain air shower clean room daily?
After the air shower machine is installed, do not move or rectify it at will. If you need to move the position of the air shower clean room, you need to re-measure and calibrate it to avoid the deformation of the door frame caused by the uneven ground and shorten the service life.

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